Microfabrication of thermoelectric generators on flexible foil substrates as a power source for autonomous microsystems

作者: Wenmin Qu , Matthias Plötner , Wolf-Joachim Fischer

DOI: 10.1088/0960-1317/11/2/310

关键词: NanotechnologyPhotoresistFabricationSurface micromachiningFOIL methodMicrofabricationMaterials scienceIsotropic etchingThermoelectric generatorEnergy sourceMechanical engineeringElectrical and Electronic EngineeringMechanics of MaterialsElectronic, Optical and Magnetic Materials

摘要: A flexible thermoelectric generator with overall dimensions of 16×20×0.05 mm has been fabricated using a unique low-cost procedure as part our ongoing research efforts on developing economical and reliable energy sources for autonomous microsystems. The consists multiplicity micro Sb-Bi thermocouple strips embedded in 50 µm thick epoxy film is capable generating voltage 0.25 V at temperature difference 30 K. Its fabrication involves only few steps, such foil lithography, electroplating, embedding wet chemical etching. exposure aqueous photoresist substrates carried out specially constructed mask aligner by Karl Suss GmbH. strips, cross section 40×10 length 20 mm, are electroplated galvanostatically from their associated acidic electrolytes into the patterned AZ 111XFS template copper foil. After top-over embedment structures an film, original substrate removed completely etching, leaving module to be film. This process proven cost-effective, easily manageable highly reliable. It now being applied current more efficient generators based n- p-type Bi2Te3 compound materials.

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