Prediction of surface roughness in hard turning under high pressure coolant using Artificial Neural Network

作者: Mozammel Mia , Nikhil Ranjan Dhar

DOI: 10.1016/J.MEASUREMENT.2016.06.048

关键词: Structural engineeringConjugate gradient methodArtificial neural networkLinear regressionLubricationFactorial experimentMechanical engineeringEngineeringSurface roughnessCoolantMean squared error

摘要: In this study, an artificial neural network (ANN) based predictive model of average surface roughness in turning hardened EN 24T steel has been presented. The prediction was performed by using Neural Network Tool Box 7 MATLAB R2015a for different levels cutting speed, feed rate, material hardness and conditions. To be specific the dry high pressure coolant (HPC) jet environments were explored as experimental runs determined full factorial design experiment. Afterward 3-n-1, 3-n-2 4-n-1 ANN architectures trained utilizing Levenberg–Marquardt (LM), Bayesian regularization (BR) scaled conjugate gradient (SCG) algorithms, evaluated on lowest root mean square error (RMSE). 3-10-1 3-4-2 models, BR, revealed RMSE. A good fit models established regression coefficients higher than 0.997. At last, behavior respect speed-feed-hardness HPC conditions analyzed. reduced efficient cooling lubrication whereas induced due to restraining force against tool imposed force.

参考文章(36)
Stanislaw Legutko, Maksymilian Gajek, Grzegorz Krolczyk, Piotr Nieslony, Study of the surface integrity microhardness of austenitic stainless steel after turning Tehnicki Vjesnik-technical Gazette. ,vol. 21, pp. 1307- 1311 ,(2014)
Guoqiang Zhang, B. Eddy Patuwo, Michael Y. Hu, Forecasting with artificial neural networks: International Journal of Forecasting. ,vol. 14, pp. 35- 62 ,(1998) , 10.1016/S0169-2070(97)00044-7
Gabriel Medrado Assis Acayaba, Patricia Muñoz de Escalona, Prediction of surface roughness in low speed turning of AISI316 austenitic stainless steel Cirp Journal of Manufacturing Science and Technology. ,vol. 11, pp. 62- 67 ,(2015) , 10.1016/J.CIRPJ.2015.08.004
E.O. Ezugwu, J. Bonney, Effect of high-pressure coolant supply when machining nickel-base, Inconel 718, alloy with coated carbide tools Journal of Materials Processing Technology. ,vol. 153, pp. 1045- 1050 ,(2004) , 10.1016/J.JMATPROTEC.2004.04.329
Azlan Mohd Zain, Habibollah Haron, Safian Sharif, Prediction of surface roughness in the end milling machining using Artificial Neural Network Expert Systems With Applications. ,vol. 37, pp. 1755- 1768 ,(2010) , 10.1016/J.ESWA.2009.07.033
Vishal S. Sharma, Suresh Dhiman, Rakesh Sehgal, S. K. Sharma, Estimation of cutting forces and surface roughness for hard turning using neural networks Journal of Intelligent Manufacturing. ,vol. 19, pp. 473- 483 ,(2008) , 10.1007/S10845-008-0097-1
Y. Matsumoto, M. M. Barash, C. R. Liu, Effect of Hardness on the Surface Integrity of AISI 4340 Steel Journal of Engineering for Industry. ,vol. 108, pp. 169- 175 ,(1986) , 10.1115/1.3187060
S. Ramesh, L. Karunamoorthy, K. Palanikumar, Measurement and analysis of surface roughness in turning of aerospace titanium alloy (gr5) Measurement. ,vol. 45, pp. 1266- 1276 ,(2012) , 10.1016/J.MEASUREMENT.2012.01.010