Dual-Material Electron Beam Selective Melting: Hardware Development and Validation Studies

作者: Chao Guo , Wenjun Ge , Feng Lin

DOI: 10.15302/J-ENG-2015013

关键词: Optical microscopeBrittlenessMaterials scienceElectron microprobeComposite materialMetal powderTitanium alloyCathode rayMicrostructureSelective laser melting

摘要: ABSTRACT Electron beam selective melting (EBSM) is an additive manufacturing technique that directly fabricates three-dimensional parts in a layerwise fashion by using electron to scan and melt metal powder. In recent years, EBSM has been successfully used the of variety materials. Previous research focused on process single material. this study, novel capable building gradient structure with dual materials was developed, powder-supplying method based vibration put forward. Two different powders can be supplied individually then mixed. were study: Ti6Al4V powder Ti47Al2Cr2Nb excellent strength plasticity at room temperature, while performance high but very brittle. A Ti6Al4V/Ti47Al2Cr2Nb material fabricated developed system. The microstructures chemical compositions characterized optical microscopy, scanning microprobe analysis. Results showed interface thickness about 300 μm. free cracks, exhibited staircase-like change within interface.

参考文章(12)
Yao-Jian Liang, Xiang-Jun Tian, Yan-Yan Zhu, Jing Li, Hua-Ming Wang, Compositional variation and microstructural evolution in laser additive manufactured Ti/Ti–6Al–2Zr–1Mo–1V graded structural material Materials Science and Engineering A-structural Materials Properties Microstructure and Processing. ,vol. 599, pp. 242- 246 ,(2014) , 10.1016/J.MSEA.2014.01.092
Denis Cormier, Ola Harrysson, Tushar Mahale, Harvey West, Freeform Fabrication of Titanium Aluminide via Electron Beam Melting Using Prealloyed and Blended Powders Research Letters in Materials Science. ,vol. 2007, pp. 1- 4 ,(2007) , 10.1155/2007/34737
R Banerjee, D Bhattacharyya, P.C Collins, G.B Viswanathan, H.L Fraser, Precipitation of grain boundary α in a laser deposited compositionally graded Ti–8Al–xV alloy – an orientation microscopy study Acta Materialia. ,vol. 52, pp. 377- 385 ,(2004) , 10.1016/J.ACTAMAT.2003.09.038
H.P. Qu, P. Li, S.Q. Zhang, A. Li, H.M. Wang, Microstructure and mechanical property of laser melting deposition (LMD) Ti/TiAl structural gradient material Materials & Design. ,vol. 31, pp. 574- 582 ,(2010) , 10.1016/J.MATDES.2009.07.004
Himanshu Sahasrabudhe, Ryan Harrison, Christian Carpenter, Amit Bandyopadhyay, Stainless steel to titanium bimetallic structure using LENS Additive manufacturing. ,vol. 5, pp. 1- 8 ,(2015) , 10.1016/J.ADDMA.2014.10.002
Shi-Hai Sun, Yuichiro Koizumi, Shingo Kurosu, Yun-Ping Li, Hiroaki Matsumoto, Akihiko Chiba, Build direction dependence of microstructure and high-temperature tensile property of Co-Cr-Mo alloy fabricated by electron beam melting Acta Materialia. ,vol. 64, pp. 154- 168 ,(2014) , 10.1016/J.ACTAMAT.2013.10.017
L.E. Murr, E. Martinez, X.M. Pan, S.M. Gaytan, J.A. Castro, C.A. Terrazas, F. Medina, R.B. Wicker, D.H. Abbott, Microstructures of Rene 142 nickel-based superalloy fabricated by electron beam melting Acta Materialia. ,vol. 61, pp. 4289- 4296 ,(2013) , 10.1016/J.ACTAMAT.2013.04.002
Nikolas Hrabe, Timothy Quinn, Effects of processing on microstructure and mechanical properties of a titanium alloy (Ti–6Al–4V) fabricated using electron beam melting (EBM), part 1: Distance from build plate and part size Materials Science and Engineering A-structural Materials Properties Microstructure and Processing. ,vol. 573, pp. 264- 270 ,(2013) , 10.1016/J.MSEA.2013.02.064