Characterization of bulk to thin wall mechanical response transition in powder bed AM

作者: Ben Brown , Wes Everhart , Joe Dinardo

DOI: 10.1108/RPJ-10-2015-0146

关键词: Powder bedCathode rayMaterials scienceComposite materialCharacterization (materials science)Power (physics)FractographyThin wallSurface roughnessSelective laser melting

摘要: Purpose In the development of powder bed additive manufacturing (AM) process parameters, characterization mechanical properties is generally performed through relatively large test samples that represent a bulk response. This provides an accurate representation for equivalently sized or larger parts. However, as feature size reduced, transition from standard response to thin wall where lower power border scans and surface roughness have effect. Design/methodology/approach For this study, thickness varying between 4.0 0.25 mm were built in 304L on selective laser melting (SLM) platform Ti-6Al-4V electron beam (EBM) platform. Samples then mechanically tested, fractography was analysis. Findings This study experimentally identifies threshold SS SLM EBM A possible method improving those shifting smaller thicknesses by manipulation scan pattern investigated. Originality/value This novel investigation into effect reduced part produced AM.

参考文章(8)
Thomas Niendorf, Stefan Leuders, Andre Riemer, Hans Albert Richard, Thomas Tröster, Dieter Schwarze, Highly Anisotropic Steel Processed by Selective Laser Melting Metallurgical and Materials Transactions B-process Metallurgy and Materials Processing Science. ,vol. 44, pp. 794- 796 ,(2013) , 10.1007/S11663-013-9875-Z
Chunlei Qiu, Sheng Yue, Nicholas J.E. Adkins, Mark Ward, Hany Hassanin, Peter D. Lee, Philip J. Withers, Moataz M. Attallah, Influence of processing conditions on strut structure and compressive properties of cellular lattice structures fabricated by selective laser melting Materials Science and Engineering A-structural Materials Properties Microstructure and Processing. ,vol. 628, pp. 188- 197 ,(2015) , 10.1016/J.MSEA.2015.01.031
Eberhard Abele, Hanns A. Stoffregen, Michael Kniepkamp, Sebastian Lang, Manfred Hampe, Selective laser melting for manufacturing of thin-walled porous elements Journal of Materials Processing Technology. ,vol. 215, pp. 114- 122 ,(2015) , 10.1016/J.JMATPROTEC.2014.07.017
T. Pardoen, F. Hachez, B. Marchioni, P.H. Blyth, A.G. Atkins, Mode I fracture of sheet metal Journal of The Mechanics and Physics of Solids. ,vol. 52, pp. 423- 452 ,(2004) , 10.1016/S0022-5096(03)00087-5
Bhrigu Ahuja, Adam Schaub, Michael Karg, Michael Lechner, Marion Merklein, Michael Schmidt, Developing LBM Process Parameters for Ti-6Al-4V Thin Wall Structures and Determining the Corresponding Mechanical Characteristics Physics Procedia. ,vol. 56, pp. 90- 98 ,(2014) , 10.1016/J.PHPRO.2014.08.102
Chandrika Kamath, Bassem El-dasher, Gilbert F. Gallegos, Wayne E. King, Aaron Sisto, Density of Additively-Manufactured, 316L SS Parts Using Laser Powder-Bed Fusion at Powers Up to 400W The International Journal of Advanced Manufacturing Technology. ,vol. 74, pp. 65- 78 ,(2013) , 10.2172/1116929
H Krauss, MF Zaeh, None, Investigations on Manufacturability and Process Reliability of Selective Laser Melting Physics Procedia. ,vol. 41, pp. 815- 822 ,(2013) , 10.1016/J.PHPRO.2013.03.153
Changhui Song, Yongqiang Yang, Yang Liu, Ziyi Luo, Jia-Kuo Yu, Study on manufacturing of W-Cu alloy thin wall parts by selective laser melting The International Journal of Advanced Manufacturing Technology. ,vol. 78, pp. 885- 893 ,(2015) , 10.1007/S00170-014-6689-3