Microwave-Based Chemical Synthesis of Co-Alloyed Nd-Fe-B Hard Magnetic Powders

作者: X. Tan , Harshida Parmar , Y. Zhong , Varun Chaudhary , R. V. Ramanujan

DOI: 10.1109/LMAG.2017.2746039

关键词: Mixed oxidePhase (matter)CrystalDiffusionAnalytical chemistryOxideCoercivityNanoparticleMagnetic nanoparticlesMaterials scienceNanotechnology

摘要: Modern high-energy-product permanent magnets derive their superior properties from nanoscale interactions, which are a sensitive function of the crystal size. Further property improvements require novel synthesis techniques to control Hence, we report cost-effective and facile technique, i.e., microwave-based synthesis, produce Co-alloyed Nd-Fe-B-based magnetic nanostructured powder. Dedicated microwave equipment with an optical pyrometer attachment was used synthesize mixed metal oxides, followed by reduction diffusion Nd-Fe-Co-B nanoparticles. Nanosized oxide powders were formed in single-step combustion after ignition, completed within few seconds. In process, two-step reaction observed. Co Fe oxides first reduced as temperature reached $350\, ^\circ {\text{C}}$ . Nd partially ${\text{NdH}}_{\text{2}}$ at ${350\, \text{C}}$ finally when ${740\, , desired ${\text{Nd}}_{\text{2}}{\text{(Fe,Co)}}_{\text{14}}{\text{B}}$ phase also obtained. This sequence matched thermodynamic calculations. Microwave power played crucial role controlling temperature, size, coercivity The these nanoparticles increased 4.6kOe 8kOe mean size 20 60nm. saturation magnetization 106emug.

参考文章(27)
C Bing Rong, Dapeng Wang, Vuong Van Nguyen, Maria Daniil, Matthew A Willard, Ying Zhang, M J Kramer, J Ping Liu, Effect of selective Co addition on magnetic properties of Nd2(FeCo)14B/α-Fe nanocomposite magnets Journal of Physics D. ,vol. 46, pp. 045001- ,(2013) , 10.1088/0022-3727/46/4/045001
Hyun Gil Cha, Young Hwan Kim, Chang Woo Kim, Hae Woong Kwon, Young Soo Kang, Characterization and magnetic behavior of fe and Nd-Fe-B nanoparticles by surfactant-capped high-energy ball mill Journal of Physical Chemistry C. ,vol. 111, pp. 1219- 1222 ,(2007) , 10.1021/JP065997S
W F Miao, J Ding, P G McCormick, R Street, Effect of mechanical milling on the structure and magnetic properties of Journal of Physics D. ,vol. 29, pp. 2370- 2375 ,(1996) , 10.1088/0022-3727/29/9/021
S Szymura, H Bala, Yu M Rabinovich, V V Sergeev, G Pawlowska, D V Pokrovskii, The dependence of coercivity and corrosion resistance on grain size in Nd-Fe-B-type sintered permanent magnets Journal of Physics: Condensed Matter. ,vol. 3, pp. 5893- 5901 ,(1991) , 10.1088/0953-8984/3/31/012
C.C. Koch, J.D. Whittenberger, Mechanical milling/alloying of intermetallics Intermetallics. ,vol. 4, pp. 339- 355 ,(1996) , 10.1016/0966-9795(96)00001-5
J. J. Croat, J. F. Herbst, R. W. Lee, F. E. Pinkerton, High‐energy product Nd‐Fe‐B permanent magnets Applied Physics Letters. ,vol. 44, pp. 148- 149 ,(1984) , 10.1063/1.94584
Shi Gang, Hu Lianxi, Wang Erde, Preparation, microstructure, and magnetic properties of a nanocrystalline Nd12Fe82B6 alloy by HDDR combined with mechanical milling Journal of Magnetism and Magnetic Materials. ,vol. 301, pp. 319- 324 ,(2006) , 10.1016/J.JMMM.2005.07.015
D.N. Brown, Z. Chen, P. Guschl, P. Campbell, Developments with melt spun RE–Fe–B powder for bonded magnets Journal of Magnetism and Magnetic Materials. ,vol. 303, ,(2006) , 10.1016/J.JMMM.2006.01.141
Oliver Gutfleisch, Matthew A. Willard, Ekkes Brück, Christina H. Chen, S. G. Sankar, J. Ping Liu, Magnetic Materials and Devices for the 21st Century: Stronger, Lighter, and More Energy Efficient Advanced Materials. ,vol. 23, pp. 821- 842 ,(2011) , 10.1002/ADMA.201002180