Parametric study and characterization of wire arc additive manufactured steel structures

作者: S. Kumar , V. , Mandal , A. , Das

DOI: 10.1007/S00170-021-07261-6

关键词: PearliteComposite materialPorosityLayer (electronics)Materials scienceMartensiteGas metal arc weldingBainiteFerrite (iron)Cementite

摘要: This paper focuses on selecting optimal process parameters for uniform single-layer weld bead deposition and the characterization of structures manufactured by GMAW-based wire arc additive manufacturing (WAAM) process. The results reveal that obtained grain vary due to local thermal cycle. Near base fabricated part, ferrite with pearlite is observed. At same time, observed grains become coarser along direction. Again adjacent final layer, finer are thin strips bainite, which has been confirmed through XRD analysis. Also, formation different chemical compounds such as ferrite, cementite, bornite, martensite identified at layers. Investigations surface defects using dye penetration test corrosion behavior component weight loss method have also conducted. like cracks porosity primarily present in interface upper measured Vickers micro-hardness found wall structures. values flat circular recorded 162.806 HV 172.191 HV, respectively.

参考文章(32)
Gene Mathers, The welding of aluminium and its alloys CRC Press/Woodhead Publishing. ,(2002) , 10.1533/9781855737631
Donghong Ding, Zengxi Pan, Dominic Cuiuri, Huijun Li, None, Wire-feed additive manufacturing of metal components: technologies, developments and future interests The International Journal of Advanced Manufacturing Technology. ,vol. 81, pp. 465- 481 ,(2015) , 10.1007/S00170-015-7077-3
S. W. Williams, F. Martina, A. C. Addison, J. Ding, G. Pardal, P. Colegrove, Wire + Arc Additive Manufacturing Materials Science and Technology. ,vol. 32, pp. 641- 647 ,(2016) , 10.1179/1743284715Y.0000000073
W. H. Xu, S. B. Lin, C. L. Fan, C. L. Yang, Prediction and optimization of weld bead geometry in oscillating arc narrow gap all-position GMA welding The International Journal of Advanced Manufacturing Technology. ,vol. 79, pp. 183- 196 ,(2015) , 10.1007/S00170-015-6818-7
Fude Wang, Stewart Williams, Paul Colegrove, Alphons A. Antonysamy, Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured Ti-6Al-4V Metallurgical and Materials Transactions A. ,vol. 44, pp. 968- 977 ,(2013) , 10.1007/S11661-012-1444-6
Alessandro Busachi, John Erkoyuncu, Paul Colegrove, Filomeno Martina, Jialuo Ding, Designing a WAAM based manufacturing system for defence applications Procedia CIRP. ,vol. 37, pp. 48- 53 ,(2015) , 10.1016/J.PROCIR.2015.08.085
Amitava Mandal, Amit Rai Dixit, Alok Kumar Das, Niladri Mandal, Modeling and Optimization of Machining Nimonic C-263 Superalloy using Multicut Strategy in WEDM Materials and Manufacturing Processes. ,vol. 31, pp. 860- 868 ,(2016) , 10.1080/10426914.2015.1048462
Gene Mathers, 11 – Weld defects and quality control The Welding of Aluminium and its Alloys. pp. 199- 215 ,(2002) , 10.1533/9781855737631.199
Haibin Geng, Jinglong Li, Jiangtao Xiong, Xin Lin, Fusheng Zhang, Optimization of wire feed for GTAW based additive manufacturing Journal of Materials Processing Technology. ,vol. 243, pp. 40- 47 ,(2017) , 10.1016/J.JMATPROTEC.2016.11.027
Marcus A. Jackson, Arik Van Asten, Justin D. Morrow, Sangkee Min, Frank E. Pfefferkorn, A Comparison of Energy Consumption in Wire-based and Powder-based Additive-subtractive Manufacturing Procedia Manufacturing. ,vol. 5, pp. 989- 1005 ,(2016) , 10.1016/J.PROMFG.2016.08.087