Monitoring of drilling for burr detection using spindle torque

作者: Begoña Peña , Gorka Aramendi , Asunción Rivero , Luis N. López de Lacalle

DOI: 10.1016/J.IJMACHTOOLS.2005.02.006

关键词: Control theoryMechanical engineeringRange (statistics)Process (computing)SignalTorqueMonitoring methodsMonitoring systemBurr formationEngineeringDrilling

摘要: This work proposes and evaluates a monitoring method, based on internal signals from spindle torque, to detect non-desired burr formation during drilling operations. Five features of this signal showed to be related to burr height. The selected features were sensitive to the exit burr while comparatively insensitive to changes in process parameters. The experiments were performed in aeronautics aluminium, Al 7075-T6, under dry high speed conditions. A thresholding algorithm has been developed to distinguish if burr height is below or above a …

参考文章(18)
Sung-Lim Ko, Jae-Eun Chang, Gyun-Eui Yang, Burr minimizing scheme in drilling Journal of Materials Processing Technology. ,vol. 140, pp. 237- 242 ,(2003) , 10.1016/S0924-0136(03)00719-2
J. L. Stein, D. Colvin, G. Clever, C.-H. Wang, Evaluation of DC Servo Machine Tool Feed Drives as Force Sensors Journal of Dynamic Systems Measurement and Control-transactions of The Asme. ,vol. 108, pp. 279- 288 ,(1986) , 10.1115/1.3143795
Sangkee Min, Jinsoo Kim, David A Dornfeld, Development of a drilling burr control chart for low alloy steel, AISI 4118 Journal of Materials Processing Technology. ,vol. 113, pp. 4- 9 ,(2001) , 10.1016/S0924-0136(01)00589-1
W.A. Haggerty, Effect of point geometry and dimensional symmetry on drill performance International Journal of Machine Tool Design and Research. ,vol. 1, pp. 41- 58 ,(1961) , 10.1016/0020-7357(61)90043-9
Sung-Lim Ko, Jing-Koo Lee, Analysis of burr formation in drilling with a new-concept drill Journal of Materials Processing Technology. ,vol. 113, pp. 392- 398 ,(2001) , 10.1016/S0924-0136(01)00717-8
Erkki Jantunen, A summary of methods applied to tool condition monitoring in drilling International Journal of Machine Tools & Manufacture. ,vol. 42, pp. 997- 1010 ,(2002) , 10.1016/S0890-6955(02)00040-8
A. Rivero, G. Aramendi, S. Herranz, L.N. López de Lacalle, An experimental investigation of the effect of coatings and cutting parameters on the dry drilling performance of aluminium alloys The International Journal of Advanced Manufacturing Technology. ,vol. 28, pp. 1- 11 ,(2006) , 10.1007/S00170-004-2349-3
Xiaoli Li, None, Real-time detection of the breakage of small diameter drills with wavelet transform The International Journal of Advanced Manufacturing Technology. ,vol. 14, pp. 539- 543 ,(1998) , 10.1007/BF01301696
L. K. Gillespie, P. T. Blotter, The Formation and Properties of Machining Burrs Journal of Engineering for Industry. ,vol. 98, pp. 66- 74 ,(1976) , 10.1115/1.3438875
S.S. Pande, H.P. Relekar, Investigations on reducing burr formation in drilling International Journal of Machine Tool Design and Research. ,vol. 26, pp. 339- 348 ,(1986) , 10.1016/0020-7357(86)90010-7