Studies on the Hot Forming and Cold-Die Quenching of AA6082 Tailor Welded Blanks

作者: Jun Liu , Ai Ling Wang , Hao Xiang Gao , Omer El Fakir , Xi Luan

DOI: 10.4028/WWW.SCIENTIFIC.NET/KEM.716.941

关键词: Failure mode and effects analysisForming processesNeckingHot stampingMetallurgyDie (manufacturing)Materials scienceDeformation (engineering)Composite materialFormabilityStrain rate

摘要: An advanced forming process involving hot and cold-die quenching, also known as HFQ®, has been employed to form AA6082 tailor welded blanks (TWBs). The HFQ® combines both heat treatment in a single operation, whereby upon heating the TWB, it is stamped held between cold tools quench component room temperature. material therefore undergoes temperature, strain rate or path changes during operation. In this paper, finite element model (FEM) was developed investigate formability deformation characteristics of TWBs under conditions. Experimental results, i.e. distribution, were used compare validate simulation results. A good agreement experiment achieved. dependent limit prediction implemented into FE capture complicated failure features formed TWBs. It found from that speed important effects on occurrence position, where mode for 1.5-2 mm may change localised circumferential necking parallel weld necking.HFQ® registered trademark Impression Technologies Ltd.

参考文章(10)
Jun Liu, Li-Liang Wang, Junyi Lee, Ruili Chen, Omer El-Fakir, Li Chen, Jianguo Lin, Trevor A. Dean, Size-dependent mechanical properties in AA6082 tailor welded specimens Journal of Materials Processing Technology. ,vol. 224, pp. 169- 180 ,(2015) , 10.1016/J.JMATPROTEC.2015.05.004
J. Lin, T.A. Dean, Modelling of microstructure evolution in hot forming using unified constitutive equations Journal of Materials Processing Technology. ,vol. 167, pp. 354- 362 ,(2005) , 10.1016/J.JMATPROTEC.2005.06.026
Omer El Fakir, LiLiang Wang, Daniel Balint, John P. Dear, Jianguo Lin, Predicting Effect of Temperature, Strain Rate and Strain Path Changes on Forming Limit of Lightweight Sheet Metal Alloys Procedia Engineering. ,vol. 81, pp. 736- 741 ,(2014) , 10.1016/J.PROENG.2014.10.069
A.A. Zadpoor, J. Sinke, R. Benedictus, Mechanics of Tailor Welded Blanks: An Overview Key Engineering Materials. ,vol. 344, pp. 373- 382 ,(2007) , 10.4028/WWW.SCIENTIFIC.NET/KEM.344.373
Zdzislaw Marciniak, Kazimierz Kuczyński, Limit strains in the processes of stretch-forming sheet metal International Journal of Mechanical Sciences. ,vol. 9, pp. 609- 620 ,(1967) , 10.1016/0020-7403(67)90066-5
Mohamed S Mohamed, Alistair D Foster, Jianguo Lin, Daniel S Balint, Dean, Trevor A, Investigation of deformation and failure features in hot stamping of AA6082: Experimentation and modelling International Journal of Machine Tools & Manufacture. ,vol. 53, pp. 27- 38 ,(2012) , 10.1016/J.IJMACHTOOLS.2011.07.005
R. W. Davies, G. J. Grant, M. A. Khaleel, M. T. Smith, H. Eddie Oliver, Forming-limit diagrams of aluminum tailor-welded blank weld material Metallurgical and Materials Transactions A-physical Metallurgy and Materials Science. ,vol. 32, pp. 275- 283 ,(2001) , 10.1007/S11661-001-0259-7
Jun Liu, Haoxiang Gao, Omer El Fakir, Liliang Wang, Jianguo Lin, HFQ forming of AA6082 tailor welded blanks MATEC Web of Conferences. ,vol. 21, pp. 05006- ,(2015) , 10.1051/MATECCONF/20152105006
Jun Liu, Haoxiang Gao, Omer El Fakir, Liliang Wang, Jianguo Lin, Hot stamping of AA6082 tailor welded blanks: experiment and FE simulation Manufacturing Review. ,vol. 3, pp. 8- ,(2016) , 10.1051/MFREVIEW/2016009
Xi Luan, Omer El Fakir, Hao Xiang Gao, Jun Liu, Li Liang Wang, Formability of AA6082-T6 at Warm and Hot Stamping Conditions Key Engineering Materials. ,vol. 716, pp. 107- 113 ,(2016) , 10.4028/WWW.SCIENTIFIC.NET/KEM.716.107