Correlations between Thermal Loads during Grind-Hardening and Material Modifications Using the Concept of Process Signatures

作者: Benjamin Kolkwitz , Ewald Kohls , Carsten Heinzel , Ekkard Brinksmeier

DOI: 10.3390/JMMP2010020

关键词:

摘要: During the process of grind-hardening, dissipated heat from is utilized for a surface layer hardening machined components made steel. A martensitic phase transformation occurs within affected subsurface regions and compressive residual stresses are induced. However, layout grind-hardening given hardness results (material modification) very difficult. Thus, series extensive experimental tests required. To reduce this effort, newly developed concept Process Signatures used to describe material modifications based on thermal load appearing during process. Based an analytical calculation temperature fields (surface- external-cylindrical-grind-hardening), internal was characterized by maximum contact zone gradient at correlated with quantities (heat flux workpiece time). Metallographic investigations were analyze depth change surface, which describing loads. The show that mainly governed whereas influenced additionally quenching time.

参考文章(16)
R. Komanduri, Z.B. Hou, Thermal modeling of the metal cutting process: Part I — Temperature rise distribution due to shear plane heat source International Journal of Mechanical Sciences. ,vol. 42, pp. 1715- 1752 ,(2000) , 10.1016/S0020-7403(99)00070-3
I.S. Jawahir, E. Brinksmeier, R. M'Saoubi, D.K. Aspinwall, J.C. Outeiro, D. Meyer, D. Umbrello, A.D. Jayal, Surface integrity in material removal processes: Recent advances CIRP Annals. ,vol. 60, pp. 603- 626 ,(2011) , 10.1016/J.CIRP.2011.05.002
Michael F. Zäh, Ekkard Brinksmeier, Carsten Heinzel, Jens-Walter Huntemann, Tobias Föckerer, Experimental and numerical identification of process parameters of grind-hardening and resulting part distortions Production Engineering. ,vol. 3, pp. 271- 279 ,(2009) , 10.1007/S11740-009-0163-3
Ekkard Brinksmeier, Fritz Klocke, Don A. Lucca, Jens Sölter, Daniel Meyer, Process Signatures – A New Approach to Solve the Inverse Surface Integrity Problem in Machining Processes☆ Procedia CIRP. ,vol. 13, pp. 429- 434 ,(2014) , 10.1016/J.PROCIR.2014.04.073
N. Stenberg, J. Proudian, Numerical Modelling of Turning to Find Residual Stresses Procedia CIRP. ,vol. 8, pp. 258- 264 ,(2013) , 10.1016/J.PROCIR.2013.06.099
G. Chryssolouris, K. Tsirbas, K. Salonitis, An Analytical, Numerical, and Experimental Approach to Grind Hardening Journal of Manufacturing Processes. ,vol. 7, pp. 1- 9 ,(2005) , 10.1016/S1526-6125(05)70076-1
S. Malkin, C. Guo, Thermal Analysis of Grinding CIRP Annals. ,vol. 56, pp. 760- 782 ,(2007) , 10.1016/J.CIRP.2007.10.005
Sven Kuschel, Jens Sölter, Ekkard Brinksmeier, Analysing Internal Material Loads in Manufacturing Processes Advanced Materials Research. ,vol. 1018, pp. 83- 90 ,(2014) , 10.4028/WWW.SCIENTIFIC.NET/AMR.1018.83
Tobias Foeckerer, Benjamin Kolkwitz, Carsten Heinzel, Michael F. Zaeh, Experimental and numerical analysis of transient behavior during grind-hardening of AISI 52100 Production Engineering. ,vol. 6, pp. 559- 568 ,(2012) , 10.1007/S11740-012-0414-6
H. Dehmani, F. Salvatore, H. Hamdi, Numerical Study of Residual Stress Induced by Multi-steps Orthogonal Cutting☆ Procedia CIRP. ,vol. 8, pp. 299- 304 ,(2013) , 10.1016/J.PROCIR.2013.06.106