Experiment and simulation study on concentrated magnetic field-assisted ECM S-03 special stainless steel complex cavity
作者： L. Tang , W. M. Gan
DOI: 10.1007/S00170-014-5701-2
关键词:
摘要: A novel concentrated magnetic field-assisted electrochemical machining (ECM) technology is proposed in this paper to machine contemporaneously seven workplaces’ complex cavity with high efficiency and good precision. An ECM clamping apparatus field, periodic no field was designed. The simulation carried out. Comparing the results of intensity former increased by 9.8 % than latter. cathode same gap designed manufactured. Under conditions 12 NaNO3, 14-V voltage, 0.8-MPa electrolyte pressure, temperature 32 °C, feed rate 0.9 mm/min, initial 0.1 mm, S-03 special stainless steel workpiece material, experiments were show that strength 16.7 field. Through a sectioning test, precision 33.3 compared circuit 14.8 cannot only reduce design cycle cost but also increase process accuracy.
springer.com
sci-hub.se 参考文章(46)
J. W. Liu, T. M. Yue, Z. N. Guo, Wire Electrochemical Discharge Machining of Al2O3 Particle Reinforced Aluminum Alloy 6061 Materials and Manufacturing Processes. ,vol. 24, pp. 446- 453 ,(2009) , 10.1080/10426910802714365
Jian Min Wu, Numerical Simulation of Three-Dimensional Cathode Flow Field of ECM for Inner-Wall Rectangle Weight-Reduction Blind Groove Advanced Materials Research. pp. 321- 325 ,(2010) , 10.4028/WWW.SCIENTIFIC.NET/AMR.102-104.321
Zhijian FAN, Design of Device and Experiment on Magnetic Field Assisted Electrochemical Machining Journal of Mechanical Engineering. ,vol. 46, pp. 194- ,(2010) , 10.3901/JME.2010.01.194
D. Deconinck, W. Hoogsteen, J. Deconinck, A temperature dependent multi-ion model for time accurate numerical simulation of the electrochemical machining process. Part III: Experimental validation Electrochimica Acta. ,vol. 103, pp. 120- 127 ,(2012) , 10.1016/J.ELECTACTA.2013.04.059
N. Smets, S. Van Damme, D. De Wilde, G. Weyns, J. Deconinck, Time averaged calculations in pulse electrochemical machining, using a strongly non-linear model Journal of Applied Electrochemistry. ,vol. 40, pp. 1395- 1405 ,(2010) , 10.1007/S10800-010-0116-8
D. Deconinck, S. Van Damme, J. Deconinck, A temperature dependent multi-ion model for time accurate numerical simulation of the electrochemical machining process. Part I: Theoretical basis Electrochimica Acta. ,vol. 60, pp. 321- 328 ,(2012) , 10.1016/J.ELECTACTA.2011.11.070
S. Bhattacharyya, A. Ghosh, A.K. Mallik, Cathode shape prediction in electrochemical machining using a simulated cut-and-try procedure Journal of Materials Processing Technology. ,vol. 66, pp. 146- 152 ,(1997) , 10.1016/S0924-0136(96)02508-3
N. Smets, S. Van Damme, D. De Wilde, G. Weyns, J. Deconinck, Comment on Numerical model for predicting the efficiency behaviour during pulsed electrochemical machining of steel in NaNO3 [Van Damme S. et al. (2006) J Appl Electrochem 36(1):1] Journal of Applied Electrochemistry. ,vol. 40, pp. 205- 207 ,(2010) , 10.1007/S10800-009-9964-5
Zinovi Brusilovski, Adjustment and readjustment of electrochemical machines and control of the process parameters in machining shaped surfaces Journal of Materials Processing Technology. ,vol. 196, pp. 311- 320 ,(2008) , 10.1016/J.JMATPROTEC.2007.05.058
Mariusz Łupak, Stanisław Zaborski, Simulation of energy consumption in electrochemical grinding of hard-to-machine materials Journal of Applied Electrochemistry. ,vol. 39, pp. 101- 106 ,(2009) , 10.1007/S10800-008-9639-7