Implementation of a process and structure model for turning operations

作者: Michael F Zaeh , F Schwarz

DOI: 10.1007/S11740-009-0158-0

关键词:

摘要: The consideration of the dynamic interaction between machine tool structure and cutting process is a prerequisite for simulative prediction optimization machining tasks. However, existing force models are either dedicated to already examined manufacturing operations or require extensive measurements determination coefficients. In this context paper outlines modular, analytical model applicable common turning processes. It takes into account material behavior, nonlinear friction ratios on rake face as well heat transfer phenomena in deformation zones. On part parametric based Finite Element Method (FEM) implemented. Both coupled simulation interactions, whereas influence control system considered well. results were verified experimentally center.

参考文章(17)
Partchapol Sartkulvanich, Frank Koppka, Taylan Altan, Determination of flow stress for metal cutting simulation—a progress report Journal of Materials Processing Technology. ,vol. 146, pp. 61- 71 ,(2004) , 10.1016/S0924-0136(03)00845-8
M. Eugene Merchant, Mechanics of the Metal Cutting Process. II. Plasticity Conditions in Orthogonal Cutting Journal of Applied Physics. ,vol. 16, pp. 318- 324 ,(1945) , 10.1063/1.1707596
M A Sheikh, S A Iqbal, P T Mativenga, Characterization of machining of AISI 1045 steel over a wide range of cutting speeds. Part 2: evaluation of flow stress models and interface friction distribution schemes Proceedings of the Institution of Mechanical Engineers - Part B: Journal of Engineering Manufacture#N#. 2007;(221):917-926.. ,vol. 221, pp. 917- 926 ,(2007) , 10.1243/09544054JEM797
D. J. Waldorf, R. E. DeVor, S. G. Kapoor, An Evaluation of Ploughing Models for Orthogonal Machining Journal of Manufacturing Science and Engineering. ,vol. 121, pp. 550- 558 ,(1999) , 10.1115/1.2833050
Yung-Chang Yen, Anurag Jain, Taylan Altan, A finite element analysis of orthogonal machining using different tool edge geometries Journal of Materials Processing Technology. ,vol. 146, pp. 72- 81 ,(2004) , 10.1016/S0924-0136(03)00846-X
MF Zaeh, Th Oertli, J Milberg, None, Finite Element Modelling of Ball Screw Feed Drive Systems CIRP Annals. ,vol. 53, pp. 289- 292 ,(2004) , 10.1016/S0007-8506(07)60700-8
J. Wang, P. Mathew, Development of a general tool model for turning operations based on a variable flow stress theory International Journal of Machine Tools & Manufacture. ,vol. 35, pp. 71- 90 ,(1995) , 10.1016/0890-6955(94)E0004-3
C.A. van Luttervelt, T.H.C. Childs, I.S. Jawahir, F. Klocke, P.K. Venuvinod, Y. Altintas, E. Armarego, D. Dornfeld, I. Grabec, J. Leopold, B. Lindstrom, D. Lucca, T. Obikawa, Shirakashi, H. Sato, Present Situation and Future Trends in Modelling of Machining Operations Progress Report of the CIRP Working Group ‘Modelling of Machining Operations’ CIRP Annals. ,vol. 47, pp. 587- 626 ,(1998) , 10.1016/S0007-8506(07)63244-2
Frank J. Zerilli, Dislocation mechanics-based constitutive equations Metallurgical and Materials Transactions A-physical Metallurgy and Materials Science. ,vol. 35, pp. 2547- 2555 ,(2004) , 10.1007/S11661-004-0201-X