An Explanation for the Size-Effect in Machining Using Strain Gradient Plasticity

作者: Suhas S. Joshi , Shreyes N. Melkote

DOI: 10.1115/1.1688375

关键词:

摘要: This paper aims to explain the size-effect in Primary Deformation Zone (PDZ) machining using strain gradient plasticity theory. Considering a parallel-sided shear zone configuration, models are formulated for evaluation of gradient, density geometrically necessary dislocations, strength and specific energy. The analysis deformation PDZ shows that length plane represents fundamental material scale governing size-effect. It also provides an estimate lower bound on observed general trends predicted by model shown agree well with experimental values obtained from literature.

参考文章(18)
N.A. Fleck, J.W. Hutchinson, Strain gradient plasticity Advances in Applied Mechanics. ,vol. 33, pp. 295- 361 ,(1997) , 10.1016/S0065-2156(08)70388-0
M. Eugene Merchant, Mechanics of the Metal Cutting Process. II. Plasticity Conditions in Orthogonal Cutting Journal of Applied Physics. ,vol. 16, pp. 318- 324 ,(1945) , 10.1063/1.1707596
K. Nakayama, K. Tamura, Size Effect in Metal-Cutting Force Journal of Engineering for Industry. ,vol. 90, pp. 119- 126 ,(1968) , 10.1115/1.3604585
Milton Clayton Shaw, Metal cutting principles ,(1960)
Milton C. Shaw, A new mechanism of plastic flow International Journal of Mechanical Sciences. ,vol. 22, pp. 673- 686 ,(1980) , 10.1016/0020-7403(80)90070-3
A. Vyas, M. C. Shaw, Mechanics of Saw-Tooth Chip Formation in Metal Cutting Journal of Manufacturing Science and Engineering. ,vol. 121, pp. 163- 172 ,(1999) , 10.1115/1.2831200
H Gao, Y Huang, WD Nix, JW Hutchinson, Mechanism-based strain gradient plasticity— I. Theory Journal of The Mechanics and Physics of Solids. ,vol. 47, pp. 1239- 1263 ,(1999) , 10.1016/S0022-5096(98)00103-3
M. F. Ashby, The deformation of plastically non-homogeneous materials Philosophical Magazine. ,vol. 21, pp. 399- 424 ,(1970) , 10.1080/14786437008238426
C.A. van Luttervelt, T.H.C. Childs, I.S. Jawahir, F. Klocke, P.K. Venuvinod, Y. Altintas, E. Armarego, D. Dornfeld, I. Grabec, J. Leopold, B. Lindstrom, D. Lucca, T. Obikawa, Shirakashi, H. Sato, Present Situation and Future Trends in Modelling of Machining Operations Progress Report of the CIRP Working Group ‘Modelling of Machining Operations’ CIRP Annals. ,vol. 47, pp. 587- 626 ,(1998) , 10.1016/S0007-8506(07)63244-2