Phase Transition Analysis Based Quality Prediction for Multi-phase Batch Processes

作者: Luping ZHAO , Chunhui ZHAO , Furong GAO

DOI: 10.1016/S1004-9541(12)60607-7

关键词:

摘要: Batch processes are usually involved with multiple phases in the time domain and many researches on process monitoring as well quality prediction have been done using phase information. However, few of them consider transitions, though they exit widely batch non-ignorable impacts product qualities. In present work, a phase-based partial least squares (PLS) method utilizing transition information is proposed to give both online offline predictions. First, divided into several regression parameters other than prior knowledge. Then steady transitions which great influences qualities identified critical-to-quality statistical methods. Finally, based analysis different characteristics phases, an integrated algorithm developed for prediction. The application injection molding shows effectiveness comparison traditional MPLS PLS method.

参考文章(20)
Sang Wook Choi, In-Beum Lee, Multiblock PLS-based localized process diagnosis Journal of Process Control. ,vol. 15, pp. 295- 306 ,(2005) , 10.1016/J.JPROCONT.2004.06.010
Yi Yang, Furong Gao, Adaptive control of the filling velocity of thermoplastics injection molding Control Engineering Practice. ,vol. 8, pp. 1285- 1296 ,(2000) , 10.1016/S0967-0661(00)00060-5
Ningyun Lu, Furong Gao, Stage-based online quality control for batch processes Industrial & Engineering Chemistry Research. ,vol. 45, pp. 2272- 2280 ,(2006) , 10.1021/IE050887D
Carl Duchesne, John F. MacGregor, Multivariate analysis and optimization of process variable trajectories for batch processes Chemometrics and Intelligent Laboratory Systems. ,vol. 51, pp. 125- 137 ,(2000) , 10.1016/S0169-7439(00)00064-2
Chunhui Zhao, Fuli Wang, Zhizhong Mao, Ningyun Lu, Mingxing Jia, Improved Knowledge Extraction and Phase-Based Quality Prediction for Batch Processes Industrial & Engineering Chemistry Research. ,vol. 47, pp. 825- 834 ,(2008) , 10.1021/IE0707063
Yuan Yao, Furong Gao, A survey on multistage/multiphase statistical modeling methods for batch processes Annual Reviews in Control. ,vol. 33, pp. 172- 183 ,(2009) , 10.1016/J.ARCONTROL.2009.08.001
Paul Nomikos, John F. MacGregor, Monitoring batch processes using multiway principal component analysis Aiche Journal. ,vol. 40, pp. 1361- 1375 ,(1994) , 10.1002/AIC.690400809
Young-Hwan Chu, Young-Hak Lee, Chonghun Han, Improved Quality Estimation and Knowledge Extraction in a Batch Process by Bootstrapping-Based Generalized Variable Selection Industrial & Engineering Chemistry Research. ,vol. 43, pp. 2680- 2690 ,(2004) , 10.1021/IE0341552
Chunhui Zhao, Fuli Wang, Ningyun Lu, Mingxing Jia, Stage-based soft-transition multiple PCA modeling and on-line monitoring strategy for batch processes Journal of Process Control. ,vol. 17, pp. 728- 741 ,(2007) , 10.1016/J.JPROCONT.2007.02.005