Techno-Economic Analysis of Integrating First and Second-Generation Ethanol Production Using Filamentous Fungi: An Industrial Case Study

作者: Karthik Rajendran , Sreevathsava Rajoli , Mohammad Taherzadeh

DOI: 10.3390/EN9050359

关键词:

摘要: The 2nd generation plants producing ethanol from lignocelluloses demand risky and high investment costs. This paper presents the energy- economical evaluations for integrating lignocellulose in current 1st dry mill processes, using filamentous fungi. Dry mills use grains have mills, liquefactions, saccharifications, fermentation, distillation to produce ethanol, while their stillage passes centrifugation, evaporation recycle water cake evaporated syrup into animal feed. In this work, a bioreactor was considered cultivate fungi on either before or after centrifugation step together with pretreated lignocellulosic wheat bran. results showed that integrated process requires capital of 77 million USD, which could yield NPV 162 USD 20 years. Compared fungal cultivation thin modified process, resulted 53 higher NPV. energy analysis reduce overall consumption by 2.5% increase production 4%. Such modifications processes integration concepts be interesting industries, as existing setup less investment.

参考文章(30)
Akram Zamani, Superabsorbent Polymers from the Cell Wall of Zygomycetes Fungi Chalmers University of Technology,. ,(2010)
Leyanis Mesa, Nancy López, Cristóbal Cara, Eulogio Castro, Erenio González, Solange I. Mussatto, Techno-economic evaluation of strategies based on two steps organosolv pretreatment and enzymatic hydrolysis of sugarcane bagasse for ethanol production Renewable Energy. ,vol. 86, pp. 270- 279 ,(2016) , 10.1016/J.RENENE.2015.07.105
Jorge A. Ferreira, Patrik R. Lennartsson, Mohammad J. Taherzadeh, Production of ethanol and biomass from thin stillage by Neurospora intermedia: A pilot study for process diversification Engineering in Life Sciences. ,vol. 15, pp. 751- 759 ,(2015) , 10.1002/ELSC.201400213
Pimphan A. Meyer, Iva J. Tews, Jon K. Magnuson, Sue A. Karagiosis, Susanne B. Jones, Techno-economic analysis of corn stover fungal fermentation to ethanol Applied Energy. ,vol. 111, pp. 657- 668 ,(2013) , 10.1016/J.APENERGY.2013.04.085
Simon Chovau, David Degrauwe, Bart Van der Bruggen, Critical analysis of techno-economic estimates for the production cost of lignocellulosic bio-ethanol Renewable & Sustainable Energy Reviews. ,vol. 26, pp. 307- 321 ,(2013) , 10.1016/J.RSER.2013.05.064
Ramkumar B. Nair, Magnus Lundin, Tomas Brandberg, Patrik R. Lennartsson, Mohammad J. Taherzadeh, Dilute phosphoric acid pretreatment of wheat bran for enzymatic hydrolysis and subsequent ethanol production by edible fungi Neurospora intermedia Industrial Crops and Products. ,vol. 69, pp. 314- 323 ,(2015) , 10.1016/J.INDCROP.2015.02.038
Keshun Liu, Frederic T. Barrows, Methods to Recover Value-Added Coproducts from Dry Grind Processing of Grains into Fuel Ethanol Journal of Agricultural and Food Chemistry. ,vol. 61, pp. 7325- 7332 ,(2013) , 10.1021/JF402226R
Youngmi Kim, Nathan Mosier, Michael R. Ladisch, Process simulation of modified dry grind ethanol plant with recycle of pretreated and enzymatically hydrolyzed distillers' grains. Bioresource Technology. ,vol. 99, pp. 5177- 5192 ,(2008) , 10.1016/J.BIORTECH.2007.09.035
Amit Arora, Anupam Seth, Bruce S. Dien, Ronald L. Belyea, Vijay Singh, M.E. Tumbleson, Kent D. Rausch, Microfiltration of thin stillage: process simulation and economic analyses. Biomass & Bioenergy. ,vol. 35, pp. 113- 120 ,(2011) , 10.1016/J.BIOMBIOE.2010.08.024