Influence of Friction Stir Processing on Weld Temperature Distribution and Mechanical Properties of TIG-Welded Joint of AA6061 and AA7075

作者: Husain Mehdi , R. S. Mishra

DOI: 10.1007/S12666-020-01994-W

关键词:

摘要: The joining of dissimilar materials is required in many engineering and defense applications, the conventional fusion welding often results defective welds. friction stir has minimized defects, but not completed. This work focuses on effect processing TIG-welded joints with filler ER 5356 to improve mechanical properties joints. In this paper, FSP tool pin rotates an already welded joint by TIG lower load weld quality adjusting parameters processing. After analyzing TIG + FSP-welded joint, computational fluid dynamics-based numerical model was developed predict temperature distribution material flow during TIG + FSP aluminum alloys AA6061 AA7075 ANSYS fluent software. minimum compressive residual stress 18 MPa, maximum tensile strength (281.1 MPa) hardness (107 HV) were located at nugget zone weldment rotation speed 1300 rpm, traverse 30 mm/min tilt angle 2°. predicted peak values region calculated (505 °C) heat flux (2.93 × 106 w/m2) observed a 1300 rpm.

参考文章(46)
S.H. Goods, L.M. Brown, Overview No. 1 Acta Metallurgica. ,vol. 27, pp. 1- 15 ,(1979) , 10.1016/0001-6160(79)90051-8
H.I. DAWOOD, Kahtan S. MOHAMMED, Azmi RAHMAT, M.B. UDAY, Effect of small tool pin profiles on microstructures and mechanical properties of 6061 aluminum alloy by friction stir welding Transactions of Nonferrous Metals Society of China. ,vol. 25, pp. 2856- 2865 ,(2015) , 10.1016/S1003-6326(15)63911-5
Mei Zhan, Kun Guo, He Yang, Advances and trends in plastic forming technologies for welded tubes Chinese Journal of Aeronautics. ,vol. 29, pp. 305- 315 ,(2016) , 10.1016/J.CJA.2015.10.011
M. Adak, N.R. Mandal, Pseudolinear equivalent constant rigidity concept for analyzing welding residual deformation Applied Mathematical Modelling. ,vol. 33, pp. 2096- 2108 ,(2009) , 10.1016/J.APM.2008.05.024
Yeong-Maw Hwang, Zong-Wei Kang, Yuang-Cherng Chiou, Hung-Hsiou Hsu, Experimental study on temperature distributions within the workpiece during friction stir welding of aluminum alloys International Journal of Machine Tools and Manufacture. ,vol. 48, pp. 778- 787 ,(2008) , 10.1016/J.IJMACHTOOLS.2007.12.003
M. A. Sutton, A. P. Reynolds, D.-Q. Wang, C. R. Hubbard, A Study of Residual Stresses and Microstructure in 2024-T3 Aluminum Friction Stir Butt Welds Journal of Engineering Materials and Technology. ,vol. 124, pp. 215- 221 ,(2002) , 10.1115/1.1429639
Paul A. Colegrove, Hugh R. Shercliff, 3-Dimensional CFD modelling of flow round a threaded friction stir welding tool profile Journal of Materials Processing Technology. ,vol. 169, pp. 320- 327 ,(2005) , 10.1016/J.JMATPROTEC.2005.03.015
P.J. Withers, H.K.D.H. Bhadeshia, Residual stress. Part 1 – Measurement techniques Materials Science and Technology. ,vol. 17, pp. 355- 365 ,(2001) , 10.1179/026708301101509980
P. Ulysse, Three-dimensional modeling of the friction stir-welding process International Journal of Machine Tools & Manufacture. ,vol. 42, pp. 1549- 1557 ,(2002) , 10.1016/S0890-6955(02)00114-1