Development and Implementation of a Skill Transfer System for a Self-Tapping Screw- Tightening Operation

作者: Toshiyuki Matsumoto , Daisuke Doyo , Keisuke Shida , Takashi Kanazawa

DOI: 10.7232/IEMS.2011.10.3.209

关键词:

摘要: Self-tapping screws have some operational peculiarities. In spite of their economical advantage that requires no prior tapping operation, a weakness self-tapping screw-tightening operations is can easily be tightened at non-right angle, thus resulting in an improper tightening strength. Increases outsourced workers reduced labor costs, but the accompanying high worker fluidity means new are more frequently introduced into factories. It necessary to train for operations, which occupies considerable portion ordinary assembly works. The purpose this study develop and implement skill transfer system operation. This (1) proposes set characteristic values evaluating quality operation develops device measure these values; (2) criteria resultant tightening; (3) training better work performance. Firstly, sets namely, torque, vertical pressure forces horizontal vibration forces, proposed. A developed. Secondly, identified, involving maximum timing, area during processing period, angle. By using such parameters, with proper aptitude identified. Thirdly, consists screwdriver feedback information about results Finally, validity experimentally verified operators actual workers.

参考文章(14)
David M. Andrews, Jim R. Potvin, I. Christina Calder, Joel A. Cort, Michael Agnew, Allison Stephens, Acceptable peak forces and impulses during manual hose insertions in the automobile industry International Journal of Industrial Ergonomics. ,vol. 38, pp. 193- 201 ,(2008) , 10.1016/J.ERGON.2007.02.001
C.G. Drury, Handles for manual materials handling. Applied Ergonomics. ,vol. 11, pp. 35- 42 ,(1980) , 10.1016/0003-6870(80)90120-9
Jia-Hua Lin, Rammohan V. Maikala, Raymond McGorry, Christopher Brunette, NIRS application in evaluating threaded-fastener driving assembly tasks International Journal of Industrial Ergonomics. ,vol. 40, pp. 146- 152 ,(2010) , 10.1016/J.ERGON.2008.12.005
Rebecca L. Brookham, Joanna M. Wong, Clark R. Dickerson, Upper limb posture and submaximal hand tasks influence shoulder muscle activity International Journal of Industrial Ergonomics. ,vol. 40, pp. 337- 344 ,(2010) , 10.1016/J.ERGON.2009.11.006
Akul Joshi, Robert Guttenberg, Ming Leu, Susan Murray, Modeling of the hand–arm system for impact loading in shear fastener installation International Journal of Industrial Ergonomics. ,vol. 38, pp. 715- 725 ,(2008) , 10.1016/J.ERGON.2007.10.012
Steven L. Johnson, Larry J. Childress, Powered screwdriver design and use: Tool, task, and operator effects International Journal of Industrial Ergonomics. ,vol. 2, pp. 183- 191 ,(1988) , 10.1016/0169-8141(88)90019-4
X.S. Xu, D.E. Welcome, T.W. McDowell, C. Warren, R.G. Dong, An investigation on characteristics of the vibration transmitted to wrist and elbow in the operation of impact wrenches International Journal of Industrial Ergonomics. ,vol. 39, pp. 174- 184 ,(2009) , 10.1016/J.ERGON.2008.05.006