Welding Distortion Prediction in 5A06 Aluminum Alloy Complex Structure via Inherent Strain Method

作者: Zhi Zeng , Xiaoyong Wu , Mao Yang , Bei Peng

DOI: 10.3390/MET6090214

关键词: Deformation (engineering)Materials scienceWeldingStress (mechanics)DistortionResidual stressFillet weldStructural engineeringButt weldingFinite element method

摘要: Finite element (FE) simulation with inherent deformation is an ideal and practical computational approach for predicting welding stress distortion in the production of complex aluminum alloy structures. In this study, based on thermal elasto-plastic analysis, FE models multi-pass butt welds T-type fillet were investigated to obtain strain distribution a 5A06 cylindrical structure. The angular joint was used investigate corresponding mechanism. Moreover, custom-designed experimental system applied clarify magnitude deformation. With mechanism investigation welding-induced buckling by analysis using deformation, application mitigating fabrication structure developed.

参考文章(27)
Nur Syahroni, Mas Irfan Purbawanto Hidayat, 3D Finite Element Simulation of T-Joint Fillet Weld: Effect of Various Welding Sequences on the Residual Stresses and Distortions chapter of Book INTECH Open Access Publisher. ,(2012) , 10.5772/50015
F. B. Simmons, R. E. Monroe, Koichi Masubuchi, ANALYSIS OF THERMAL STRESSES AND METAL MOVEMENT DURING WELDING ,(1968)
Jayalakshmi Subramanian, Sankaranarayanan Seetharaman, Manoj Gupta, Processing and Properties of Aluminum and Magnesium Based Composites Containing Amorphous Reinforcement: A Review Metals. ,vol. 5, pp. 743- 762 ,(2015) , 10.3390/MET5020743
Tae-Jun Kim, Beom-Seon Jang, Sung-Wook Kang, None, Welding deformation analysis based on improved equivalent strain method considering the effect of temperature gradients International Journal of Naval Architecture and Ocean Engineering. ,vol. 7, pp. 157- 173 ,(2015) , 10.1515/IJNAOE-2015-0012
Jiangchao Wang, Sherif Rashed, Hidekazu Murakawa, Mechanism investigation of welding induced buckling using inherent deformation method Thin-walled Structures. ,vol. 80, pp. 103- 119 ,(2014) , 10.1016/J.TWS.2014.03.003
Z. Zeng, L. J. Wang, H. Zhang, Efficient estimation of thermophysical parameters for LF6 aluminium alloy Materials Science and Technology. ,vol. 24, pp. 309- 313 ,(2008) , 10.1179/174328408X276170
Zhi Zeng, Lijun Wang, Yue Wang, Han Zhang, Numerical and experimental investigation on temperature distribution of the discontinuous welding Computational Materials Science. ,vol. 44, pp. 1153- 1162 ,(2009) , 10.1016/J.COMMATSCI.2008.07.033
Hidekazu Murakawa, Dean Deng, Ninshu Ma, Jiangchao Wang, Applications of inherent strain and interface element to simulation of welding deformation in thin plate structures Computational Materials Science. ,vol. 51, pp. 43- 52 ,(2012) , 10.1016/J.COMMATSCI.2011.06.040
Y.B. Zhao, Z.L. Lei, Y.B. Chen, W. Tao, A comparative study of laser-arc double-sided welding and double-sided arc welding of 6 mm 5A06 aluminium alloy Materials & Design. ,vol. 32, pp. 2165- 2171 ,(2011) , 10.1016/J.MATDES.2010.11.041