Aluminium Foam and Magnesium Compound Casting Produced by High-Pressure Die Casting

作者: Iban Vicario , Ignacio Crespo , Luis Plaza , Patricia Caballero , Ion Idoiaga

DOI: 10.3390/MET6010024

关键词: PlungerCastingDie (manufacturing)Die castingMetallurgyAluminiumMaterials scienceComposite numberComposite materialMagnesiumAluminium foam sandwich

摘要: Nowadays, fuel consumption and carbon dioxide emissions are two of the main focal points in vehicle design, promoting reduction weight vehicles by using lighter materials. The aim work is to evaluate influence different aluminium foams injection parameters order obtain compound castings with a compromise between obtained properties high-pressure die cast (HPDC) as cores into magnesium part. To on final casting products quality, type density foam, metal temperature, plunger speed, multiplication pressure have been varied within range suitable values. HPDC studied performing visual RX inspections, obtaining sound composite foam cores. presence an external continuous layer surface correct placement support conditions permit good quality parts. A processed magnesium-aluminium has developed for bicycle application combination mechanical and, especially, reduced demonstration

参考文章(20)
Youji Yamada, Jun Yaokawa, Hiroshi Yoshii, Koichi Anzai, Yoshitaka Noda, Akihito Fujiwara, Toshiiku Suzuki, Hiroyuki Fukui, None, Developments and Application of Expendable Salt Core Materials for High Pressure Die Casting to Apply Closed-Deck Type Cylinder Block ,(2007)
J. Urban, B. Bonatto, M. Botter, F. Bonollo, Gravity and low pressure die casting of aluminium alloys: a technical and economical benchmark La Metallurgia Italiana. ,(2005)
Matej Vesenjak, Matej Borovinšek, Thomas Fiedler, Yoshikazu Higa, Zoran Ren, Structural characterisation of advanced pore morphology (APM) foam elements Materials Letters. ,vol. 110, pp. 201- 203 ,(2013) , 10.1016/J.MATLET.2013.08.026
Chang Dong Yim, Kwang Seon Shin, Semi-Solid Processing of Magnesium Alloys Materials Transactions. ,vol. 44, pp. 558- 561 ,(2003) , 10.2320/MATERTRANS.44.558
Alan A. Luo, Magnesium casting technology for structural applications Journal of Magnesium and Alloys. ,vol. 1, pp. 2- 22 ,(2013) , 10.1016/J.JMA.2013.02.002
Franco Bonollo, Nicola Gramegna, Giulio Timelli, High-Pressure Die-Casting: Contradictions and Challenges JOM. ,vol. 67, pp. 901- 908 ,(2015) , 10.1007/S11837-015-1333-8
R Kimura, M Yoshida, G Sasaki, J Pan, H Fukunaga, Characterization of heat insulating and lubricating ability of powder lubricants for clean and high quality die casting Journal of Materials Processing Technology. ,vol. 130-131, pp. 289- 293 ,(2002) , 10.1016/S0924-0136(02)00808-7
J. A. Gutiérrez-Vázquez, J. Oñoro, Fabricación y comportamiento de espumas de aluminio con diferente densidad a partir de un precursor AlSi12 Revista De Metalurgia. ,vol. 46, pp. 274- 284 ,(2010) , 10.3989/REVMETALM.0841
S. Otarawanna, H.I. Laukli, C.M. Gourlay, A.K. Dahle, Feeding Mechanisms in High-Pressure Die Castings Metallurgical and Materials Transactions A-physical Metallurgy and Materials Science. ,vol. 41, pp. 1836- 1846 ,(2010) , 10.1007/S11661-010-0222-6
Iban Vicario, Pedro Egizabal, Haize Galarraga, Luis María Plaza, Iñigo Crespo, Study of an Al-Si-Cu HPDC alloy with high Zn content for the production of components requiring high ductility and tensile properties International Journal of Materials Research. ,vol. 104, pp. 392- 397 ,(2013) , 10.3139/146.110877