A pinless embedded tool used in FSSW and FSW of aluminum alloy

作者: Yuang-Cherng Chiou , Chien-Te Liu , Rong-Tsong Lee

DOI: 10.1016/J.JMATPROTEC.2013.04.018

关键词: Composite materialSpot weldingWeldingMaterials scienceMaximum rateFriction stir weldingAlloyAluminiumUltimate tensile strengthMetallurgyInsert (composites)

摘要: Abstract A pinless tool design was proposed to achieve high butt tensile strength in aluminum alloy sheets (∼3 mm thick) friction stir welding (FSW), where a 7 mm long cylindrical insert rod made of tightly embedded into hollow tool. The effects diameter (d) on the properties and mechanism weld formation were investigated. For spot (FSSW), maximum rate temperature rise about 12.8 °C/s, failure load 2 kN for this (d = 10 mm), with these being 7.4 °C/s 1.35 kN plain one. FSW, 1.46 kN tool, 0.72 kN abutting edges thickness 3 mm could be welded using

参考文章(13)
Rong-Tsong Lee, Chien-Te Liu, Yuang-Cherng Chiou, Huey-Lin Chen, Effect of nickel coating on the shear strength of FSW lap joint between Ni–Cu alloy and steel Journal of Materials Processing Technology. ,vol. 213, pp. 69- 74 ,(2013) , 10.1016/J.JMATPROTEC.2012.07.014
D. Bakavos, P. B. Prangnell, Effect of reduced or zero pin length and anvil insulation on friction stir spot welding thin gauge 6111 automotive sheet Science and Technology of Welding and Joining. ,vol. 14, pp. 443- 456 ,(2009) , 10.1179/136217109X427494
M. Kimura, M. Kusaka, K. Seo, A. Fuji, Joining phenomena during friction stage of A7075-T6 aluminium alloy friction weld Science and Technology of Welding and Joining. ,vol. 10, pp. 378- 383 ,(2005) , 10.1179/174329305X40723
H. J. Liu, H. Fujii, M. Maeda, K. Nogi, Mechanical properties of friction stir welded joints of 1050 – H24 aluminium alloy Science and Technology of Welding and Joining. ,vol. 8, pp. 450- 454 ,(2003) , 10.1179/136217103225005598
M. Kimura, H. Ishii, M. Kusaka, K. Kaizu, A. Fuji, Joining phenomena and joint strength of friction welded joint between pure aluminium and low carbon steel Science and Technology of Welding and Joining. ,vol. 14, pp. 388- 395 ,(2009) , 10.1179/136217109X425856
Dimitrios Bakavos, Yingchun Chen, Laurent Babout, Phil Prangnell, Material interactions in a novel pinless tool approach to friction stir spot welding thin aluminum sheet Metallurgical and Materials Transactions A-physical Metallurgy and Materials Science. ,vol. 42, pp. 1266- 1282 ,(2011) , 10.1007/S11661-010-0514-X
Y. Tozaki, Y. Uematsu, K. Tokaji, A newly developed tool without probe for friction stir spot welding and its performance Journal of Materials Processing Technology. ,vol. 210, pp. 844- 851 ,(2010) , 10.1016/J.JMATPROTEC.2010.01.015
YUH J. CHAO, XINHAI QI, Thermal and Thermo-Mechanical Modeling of Friction Stir Welding of Aluminum Alloy 6061-T6 Journal of Materials Processing & Manufacturing Science. ,vol. 7, pp. 215- 233 ,(1998) , 10.1106/LTKR-JFBM-RGMV-WVCF