Lightweight waveguide and antenna components using plating on plastics

作者: E. G. Geterud , P. Bergmark , Jian Yang

DOI:

关键词: Electroplating3D printingExtrusionAluminiumCopper platingPlatingWaveguideStereolithographyMaterials scienceComposite material

摘要: We present three methods for producing lightweight waveguide- and antenna components by autocatalytic electroless copper plating on plastics. Waveguides the Ku-band are manufactured through; 1) extrusion of ABS plastics; 2) 3D printing with Stereolithography (SLA) polymers and; 3) composite forming in Particle Pressure Chamber (PPC). The covers applications from prototypes to mass production, house space approved extremes. In previous it has been difficult exceed 2 μm layer but this work we utilize a method plastics unlimited thickness here stopped at 4-5 thick glossy layer. Measurements conductivity attenuation have shown that performance is approaching standard aluminium waveguides 0.0375 dB/cm loss, reduced weight lower cost if made series. Refined waveguide samples will be measured conference presentation.

参考文章(16)
Erik G. Geterud, Jian Yang, Tomas Ostling, Pontus Bergmark, Design and Optimization of a Compact Wideband Hat-Fed Reflector Antenna for Satellite Communications IEEE Transactions on Antennas and Propagation. ,vol. 61, pp. 125- 133 ,(2013) , 10.1109/TAP.2012.2220113
Hasan Raza, Jian Yang, Compact UWB power divider packaged by using gap-waveguide technology european conference on antennas and propagation. pp. 2938- 2942 ,(2012) , 10.1109/EUCAP.2012.6205906
Simon J. Leigh, Robert J. Bradley, Christopher P. Purssell, Duncan R. Billson, David A. Hutchins, A Simple, Low-Cost Conductive Composite Material for 3D Printing of Electronic Sensors PLOS ONE. ,vol. 7, ,(2012) , 10.1371/JOURNAL.PONE.0049365
Peter T. Timbie, John Grade, Daniel van der Weide, Bruno Maffei, Giampaolo Pisano, Stereolithographed MM-wave corrugated horn antennas international conference on infrared, millimeter, and terahertz waves. pp. 1- 3 ,(2011) , 10.1109/IRMMW-THZ.2011.6104833
Robert Dolp, Winfried Mayer, Wilfried Grabherr, Industrialization of a 58 GHz High Gain Flat Panel Antenna Design using Injection Molding Technique 29th European Microwave Conference, 1999. ,vol. 3, pp. 13- 15 ,(1999) , 10.1109/EUMA.1999.338515
W. Wei, J. Yang, T. Östling, T. Schafer, New hat feed for reflector antennas realised without dielectrics for reducing manufacturing cost and improving reflection coefficient Iet Microwaves Antennas & Propagation. ,vol. 5, pp. 837- 843 ,(2011) , 10.1049/IET-MAP.2010.0181
R.R. Smith, T.D. Lewis, Metal plating of ABS and other plastics Production Engineer. ,vol. 46, pp. 526- 534 ,(1967) , 10.1049/TPE.1967.0072
Jungang Yin, Jian Yang, Miroslav Pantaleev, Leif Helldner, The Circular Eleven Antenna: A New Decade-Bandwidth Feed for Reflector Antennas With High Aperture Efficiency IEEE Transactions on Antennas and Propagation. ,vol. 61, pp. 3976- 3984 ,(2013) , 10.1109/TAP.2013.2263275
Jian Yang, Miroslav Pantaleev, Per-Simon Kildal, Leif Helldner, Design of Compact Dual-Polarized 1.2–10 GHz Eleven Feed for Decade Bandwidth Radio Telescopes IEEE Transactions on Antennas and Propagation. ,vol. 60, pp. 2210- 2218 ,(2012) , 10.1109/TAP.2012.2189732
H. Asao, N. Yoneda, M. Mukuda, K. Yamasaki, O. Kamohara, Y. Yoshino, K. Henmi, Metal-plated plastic waveguide filter using injection molding process international microwave symposium. ,vol. 2, pp. 941- 944 ,(2003) , 10.1109/MWSYM.2003.1212524