Integrated Simulation System for 5-axis Milling Cycles☆

作者: Tunc L. Taner , Sulitka Matej , Kopacka Jan

DOI: 10.1016/J.PROCIR.2015.03.057

关键词:

摘要: Abstract Multi axis milling is a promising technology for machining of complex geometries and surfaces. Thanks to the additional rotary axis, it provides flexibility overcome accessibility issues. However, process becomes more complicated in terms geometry, mechanics dynamics due degrees freedom ball nose end mills. In this study, stability 5-axis operations simulated throughout given toolpath. The cutting tool-workpiece engagement boundary calculated workpiece represented using distance field approach. Distance approach features very low computational time, close real-time simulation. forces are modeled orthogonal-to-oblique transformation. Stability limits estimated frequency domain.

参考文章(29)
Joanna Porter-Sobieraj, Maciej Świechowski, Fast and Accurate Machined Surface Rendering Using an Octree Model Computer Vision and Graphics. pp. 276- 283 ,(2010) , 10.1007/978-3-642-15907-7_34
Erhan Budak, Erdem Öztürk, MODELING OF 5-AXIS MILLING PROCESSES Machining Science and Technology. ,vol. 11, pp. 287- 311 ,(2007) , 10.1080/10910340701554808
Y. Altintas, P. Kersting, D. Biermann, E. Budak, B. Denkena, I. Lazoglu, Virtual process systems for part machining operations CIRP Annals. ,vol. 63, pp. 585- 605 ,(2014) , 10.1016/J.CIRP.2014.05.007
P. Lee, Y. Altintaş, Prediction of ball-end milling forces from orthogonal cutting data International Journal of Machine Tools & Manufacture. ,vol. 36, pp. 1059- 1072 ,(1996) , 10.1016/0890-6955(95)00081-X
M. Kaymakci, Z.M. Kilic, Y. Altintas, Unified cutting force model for turning, boring, drilling and milling operations International Journal of Machine Tools & Manufacture. ,vol. 54, pp. 34- 45 ,(2012) , 10.1016/J.IJMACHTOOLS.2011.12.008
Yongfu Ren, Susana K. Lai-Yuen, Yuan-Shin Lee, Virtual prototyping and manufacturing planning by using tri-dexel models and haptic force feedback Virtual and Physical Prototyping. ,vol. 1, pp. 3- 18 ,(2006) , 10.1080/17452750500283590
Sylvain Lavernhe, Yann Quinsat, Claire Lartigue, Model for the prediction of 3D surface topography in 5-axis milling The International Journal of Advanced Manufacturing Technology. ,vol. 51, pp. 915- 924 ,(2010) , 10.1007/S00170-010-2686-3
Lütfi Taner Tunç, Ömer Özkirimli, Erhan Budak, Generalized cutting force model in multi-axis milling using a new engagement boundary determination approach The International Journal of Advanced Manufacturing Technology. ,vol. 77, pp. 341- 355 ,(2015) , 10.1007/S00170-014-6453-8