Microcrystalline silicon deposition: Process stability and process control

作者: M.N. van den Donker , T. Kilper , D. Grunsky , B. Rech , L. Houben

DOI: 10.1016/J.TSF.2006.11.119

关键词: SiliconPlasma diagnosticsSubstrate (electronics)Selected area diffractionEmission intensityProcess controlRaman spectroscopyChemistryAnalytical chemistryThin film

摘要: Applying in situ process diagnostics, we identified several drifts occurring the parallel plate plasma deposition of microcrystalline silicon (μc-Si:H). These are powder formation (visible from diminishing dc-bias and changing spatial emission profile on a time scale 10 0 s), transient SiH4 depletion decreasing SiH intensity 2 heating an increasing substrate temperature 3 s) still puzzling long-term drift 4 s). The effect these crystalline volume fraction deposited films is investigated by selected area electron diffraction depth-profiled Raman spectroscopy. An example shows how can be prevented suitable control. Solar cells using this control show enhanced performance. Options for discussed. © 2007 Elsevier B.V. All rights reserved.

参考文章(28)
U Czarnetzki, D Luggenhölscher, H F Döbele, Space and time resolved electric field measurements in helium and hydrogen RF-discharges Plasma Sources Science and Technology. ,vol. 8, pp. 230- 248 ,(1999) , 10.1088/0963-0252/8/2/004
O Kluth, B Rech, L Houben, S Wieder, G Schöpe, C Beneking, H Wagner, A Löffl, H.W Schock, Texture etched ZnO:Al coated glass substrates for silicon based thin film solar cells Thin Solid Films. ,vol. 351, pp. 247- 253 ,(1999) , 10.1016/S0040-6090(99)00085-1
R. B. Wehrspohn, M. J. Powell, S. C. Deane, I. D. French, P. Roca i Cabarrocas, Dangling-bond defect state creation in microcrystalline silicon thin-film transistors Applied Physics Letters. ,vol. 77, pp. 750- 752 ,(2000) , 10.1063/1.127107
E.A.G Hamers, W.G.J.H.M van Sark, J Bezemer, H Meiling, W.F van der Weg, Structural properties of a-Si:H related to ion energy distributions in VHF silane deposition plasmas Journal of Non-crystalline Solids. ,vol. 226, pp. 205- 216 ,(1998) , 10.1016/S0022-3093(98)00453-0
B. Rech, T. Roschek, T. Repmann, J. Müller, R. Schmitz, W. Appenzeller, Microcrystalline silicon for large area thin film solar cells Thin Solid Films. ,vol. 427, pp. 157- 165 ,(2003) , 10.1016/S0040-6090(02)01210-5
Jerome Perrin, Ch Bohm, Roxana Etemadi, Antoni Lloret, None, Possible routes for cluster growth and particle formation in RF silane discharges Plasma Sources Science and Technology. ,vol. 3, pp. 252- 261 ,(1994) , 10.1088/0963-0252/3/3/003
R.W. Collins, A.S. Ferlauto, G.M. Ferreira, Chi Chen, Joohyun Koh, R.J. Koval, Yeeheng Lee, J.M. Pearce, C.R. Wronski, Evolution of microstructure and phase in amorphous, protocrystalline, and microcrystalline silicon studied by real time spectroscopic ellipsometry Solar Energy Materials and Solar Cells. ,vol. 78, pp. 143- 180 ,(2003) , 10.1016/S0927-0248(02)00436-1
Baojie Yan, Guozhen Yue, Jeffrey Yang, Subhendu Guha, D. L. Williamson, Daxing Han, Chun-Sheng Jiang, Hydrogen dilution profiling for hydrogenated microcrystalline silicon solar cells Applied Physics Letters. ,vol. 85, pp. 1955- 1957 ,(2004) , 10.1063/1.1788877
C. Smit, R. A. C. M. M. van Swaaij, H. Donker, A. M. H. N. Petit, W. M. M. Kessels, M. C. M. van de Sanden, Determining the material structure of microcrystalline silicon from Raman spectra Journal of Applied Physics. ,vol. 94, pp. 3582- 3588 ,(2003) , 10.1063/1.1596364
Stefan Klein, Friedhelm Finger, Reinhard Carius, Thorsten Dylla, Bernd Rech, Michael Grimm, Lothar Houben, Martin Stutzmann, Intrinsic microcrystalline silicon prepared by hot-wire chemical vapour deposition for thin film solar cells Thin Solid Films. ,vol. 430, pp. 202- 207 ,(2003) , 10.1016/S0040-6090(03)00111-1